The perfect solution for transporting and keeping printing
plates close to hand
Moving imaged printing plates from prepress to press
areas is often a precarious and unsatisfactory experience, with
many existing methods of transport jolting the sensitive and
valuable plates during their journey. Also, most trolleys available
are just for transporting plates and not for subsequently keeping
them to hand. This reduces the amount of storage space available in
prepress areas and at the press. Getting plates to their
destination often involves a lot of handling which, in turn,
increases the risk of damage.
Stable, safe, and practical:
The Heidelberg printing plate trolley is the ideal way to
transport plates safely and ergonomically to their place of use. It
is made from lightweight yet impressively strong aluminum profiles
with an outstanding load-bearing capacity. The trolley's rubberized
castors ensure that the load is not jolted about, even on uneven
floors. This applies to plates of all sizes - from plates for
small-format applications to those for large-format presses from
Heidelberg.
Benefits of the Heidelberg printing plate trolley at a
glance:
Our Saphira® adhesives and cleaners are tailored precisely to
the requirements of your Heidelberg® equipment. They are
matched with our adhesive binders during the development process.
As a result, they fit perfectly with your production needs - from
startup and production to cleaning.
Spine gluing with hotmelt. Saphira Glue Hotmelt Spine 130 is
an adhesive with clean cutting characteristics and a good open time
for the challenging paperback and soft cover book markets. It
offers an outstanding price-performance ratio and exhibits
excellent adhesion on many coated and uncoated stocks. It can be
deployed flexibly in the spine gluing sector
and covers a variety of applications. The adhesive is white
and retains the same color when set.
Side gluing with hotmelt. Saphira Glue Hotmelt Side 231 is
ideal for the majority side gluing applications. This adhesive
delivers impressive results through excellent long-term tackiness
(pressure sensitive) - while also providing an excellent
price-performance ratio. In production the glue retains its clear
transparency for an extended period. On setting the glue reverts
into a pale colored transparency tone.
Spine gluing with PUR. Saphira Glue PUR is a flexible,
reactive hotmelt that quickly attains high strength.
Hotmelt Cold and PUR Warm Colored cleaners. Heidelberg also
offers the optimum cleaners for its adhesives to enable you to
maintain and clean your perfect binder perfectly.
An innovative inking unit. With Anicolor® for the
Speedmaster® SM 52, Heidelberg® has introduced an
innovative inking unit for short and medium runs. Thanks to our
perfectly matched Saphira® Anicolor Ink series, the best
achievable printed results are now assured. The Saphira Anicolor
Ink series was selected after a number of intensive and demanding
tests in our R&D labs.
Excellent print results with Saphira inks. Inks are key
components in the Anicolor process. Saphira Anicolor Ink responds
optimally to temperature changes in the screen roller, which
reduces makeready times and minimizes waste. They also offer a
wider range of setting possibilities for ink density and let you
print on a variety of paper surfaces.
Quality standards set from the beginning.
The following types of Saphira Anicolor Ink are available.
For excellent printing results. Printing blankets play a
critical role in the quality of a printed job: their ability to
transfer data from printing plates to print substrates, combined
with their interaction with inks, fountain solutions, etc., has a
direct impact on the printed result. To ensure the highest quality
of the finished product, we now offer a premium quality all-purpose
blanket called Saphira® Blanket Pro 100.
Reliable and robust. The first-class surface texture of
Saphira Blanket Pro 100 ensures a precise pressure transmission and
trouble-free ink transfer with both mineral and vegetable oil-based
printing inks. It also enables excellent release behavior.
Furthermore, the blanket's compressible layers and design enable it
to quickly recover from paper smashes and ensure a prolonged life
on the press.
The best fit for your Heidelberg press. The Saphira Blanket
Pro 100 has been carefully selected for use on Heidelberg®
presses and constitutes the perfect choice for high quality
conventional sheetfed offset printing.
Benefits:
For excellent printing results. Printing blankets play a
critical role in the quality of a printed job: their ability to
transfer data from printing plates to print substrates, combined
with their interaction with inks, fountain solutions, etc., has a
direct impact on the printed result. To ensure the highest quality
of the finished product, we now offer a premium quality all-purpose
blanket called Saphira® Blanket Pro 200.
Reliable and robust. The first-class surface texture of
Saphira Blanket Pro 200 ensures a precise pressure transmission and
trouble-free ink transfer with both mineral and vegetable oil-based
printing inks. It also enables excellent release behavior.
Furthermore, the blanket's compressible layers and design enable it
to quickly recover from paper smashes and ensure a prolonged life
on the press.
The best fit for your Heidelberg press. The Saphira Blanket
Pro 200 has been specially manufactured for Heidelberg® and
constitutes the perfect choice for high quality onventional
sheetfed offset printing.
Benefits:
For excellent printing results. Printing blankets play a
critical role in the quality of a printed job: their ability to
transfer data from printing plates to print substrates, combined
with their interaction with inks, fountain solutions, etc., has a
direct impact on the printed result. To ensure the highest quality
of the finished product, we now offer a premium quality all-purpose
blanket called Saphira® Blanket Pro 300.
Reliable and robust. The first-class surface texture of
Saphira Blanket Pro 300 ensures a precise pressure transmission and
trouble-free ink transfer with both mineral and vegetable oil-based
printing inks. It also enables excellent release behavior.
Furthermore, the blanket's compressible layers and design enable it
to quickly recover from paper smashes and ensure a prolonged life
on the press.
The best fit for your Heidelberg press. The Saphira Blanket
Pro 300 has been carefully selected for use on Heidelberg®
presses and constitutes the perfect choice for high quality
conventional sheetfed offset printing.
Benefits:
Your customers expect the best. We offer you the world's largest
portfolio of water- and UV-based coatings to help you meet - or
even exceed - these expectations. Our Saphira® coatings are
high-quality products for coating units, letterpress, offset,
flexographic and gravure printing, enabling you to master any
challenge and achieve first-class print results.
Quality is crucial. The exceptional quality of our Saphira
coatings satisfies even the toughest requirements, taking in
everything from gloss and matt finishes and functional coatings to
products with special resistance. Thanks to the expertise available
at our international production sites, we lead the way in
developing innovative recipes and coating technologies. This means
you can be sure of benefiting from the latest developments and the
added value they will bring to your production systems.
Optimized for your production. Saphira coatings have been
specifically optimized for use in Heidelberg® machines and are
subject to thorough testing by our experts. We also develop
customized coatings to meet your specific requirements. This helps
maximize your productivity while minimizing downtimes.
Designed with the environment in mind. Saphira coatings
always meet the latest industry standards for environmental
friendliness.
If you have any questions on the use or selection of Saphira
coatings, please do not hesitate to contact our experts.
The all-in-one solution.
The outstanding feature of Saphira Dispersion Glue FG
1100 is that it is suitable for an extremely wide range of
materials. Specifically developed for use in the bottom glue unit
of folding carton gluing machines, it enables fast and precise
gluing of all popular types of folding cartons at high machine
speeds of up to 650 meters (2,000 feet) per minute.
Higher productivity.
Frequent glue changes and the resultant cleaning of glue
pans and hoses between jobs are a thing of the past. This
additional benefit ensures short makeready times and excellent
availability, especially when the folding carton gluing machine is
used for short runs.
Consistently high quality.
Saphira Dispersion Glue FG 1100 makes no compromises when
it comes to quality. Even at high machine speeds, it is applied
reliably and precisely without any splashing or clumping in the
glue pan. The dispersion glue also benefits from excellent initial
tack for rapid bonding. This reliably stops inside surfaces
sticking together and preventing folding cartons from being
assembled correctly.
Impressive flexibility.
Saphira Dispersion Glue FG 1100 also achieves excellent
gluing results on many surfaces with a dispersion coating or
acetate foil lamination.
Benefits:
A talented all-rounder.
Saphira Dispersion Glue FG 2210 is suitable for a wide
range of materials, including popular cardboards and substrates
with high restore forces. The glue is specifically intended for use
in the high-pressure nozzle application systems of folding carton
gluing machines and delivers stable, high-quality spot bonding with
precise glue application, even at high machine speeds.
Excellent machine availability.
Using Saphira Dispersion Glue FG 2210 reduces makeready
times. There is no need to change the glue and spend time cleaning
the nozzle system between jobs. This significantly boosts the
folding carton gluing machine's availability and productivity -
a particular advantage with short runs and frequent job changes.
High precision.
Saphira Dispersion Glue FG 2210 also delivers impressive
adhesive strength as soon as it is applied. Excellent initial tack
ensures rapid and thus clean folding carton bonding. What's
more, glue lines are absolutely precise. This creates the ideal
conditions for high-quality results without any limitations.
Benefits:
Distinctive quality inks. The quality of an ink can be
characterized by a large number of laboratory and print parameters.
These include e.g. fastness parameters such as lightfastness and
chemical resistance, and physical (tack, viscosity) and
colorimetric properties (Lab). Moreover, ink also has to satisfy a
whole array of additional print and postpress parameters such as
print quality, smoothness in solids and screens, high-gloss
effects, rub resistance, etc. Heidelberg® has put together a
practical portfolio of inks to cover these special requirements.
Saphira Ink Classic 100. Saphira® Ink Classic 100 is a
duct-fresh allround series with rapid drying characteristics. As it
has been specially developed for straight printing it enables fast
finishing. Thanks to its allround characteristics, this series of
inks exhibits exceptional ink-water stability even at high print
speeds. As a result, it enables trouble-free printing under almost
all conditions.
At a glance:
Distinctive quality inks. The quality of an ink can be
characterized by a large number of laboratory and print parameters.
These include e.g. fastness parameters such as lightfastness and
chemical resistance, and physical (tack, viscosity) and
colorimetric properties (Lab). Moreover, ink also has to satisfy a
whole array of additional print and postpress parameters such as
print quality, smoothness in solids and screens, high-gloss
effects, rub resistance, etc. Heidelberg® has put together a
practical portfolio of inks to cover these special requirements.
Saphira Ink Classic Speed. Saphira® Ink Classic Speed
is a series of duct-fresh, extremely quick-drying inks based on
mineral oil. It is ideal for use in straight printing on
fast-running multicolor presses. The strengths of this ink series
lie in its vastly reduced misting tendency at high print speeds and
its extremely fast drying properties coupled with the fast
finishing these permit.
At a glance:
Distinctive quality inks. The quality of an ink can be
characterized by a large number of laboratory and print parameters.
These include e.g. fastness parameters such as lightfastness and
chemical resistance, and physical (tack, viscosity) and
colorimetric properties (Lab). Moreover, ink also has to satisfy a
whole array of additional print and postpress parameters such as
print quality, smoothness in solids and screens, high-gloss
effects, rub resistance, etc. Heidelberg® has put together a
practical portfolio of inks to cover these special requirements.
Saphira Ink C Standard 100. Saphira® Ink C Standard 100
is a series of duct-fresh, quick-drying inks made from sustainable
raw materials. Its benefits include outstanding ink-water
stability, excellent absorption properties, and fast finishing. It
is ideally suited for straight printing and perfecting printing. As
part of the Saphira Starter Kit Commercial Standard, this series of
inks is preferred specifically for meeting the print
andcolorimetric requirements of the international ISO 12647/2
standard.
At a glance:
Exceptional cost-effectiveness. Consistently even ink
transfer from the ink fountain to the roller frame is just one of
the outstanding features of ink duct foils from Heidelberg®.
Dimensionally stable edges facilitate foil fitting to ensure short
makeready times.
Three quality options for top results
Saphira Ink Duct Foil
The standard ink duct foil for conventional process/spot
inks and gloss coatings is Saphira® Ink Duct Foil. It boasts
impressive quality, secures reliable production, and offers an
excellent price-performance ratio.
Saphira Ink Duct Foil LR
The main feature of the low-wear Saphira Ink Duct Foil LR
(Long Run) is its excellent durability. This ink duct foil is
suitable for a wide range of inks, ensuring reliable processing of
conventional, abrasive, UV, and hybrid inks, opaque white, and
coatings on smooth and screened ink fountain rollers.
Heidelberg Foil
Heidelberg Foil is suitable for day-to-day use on presses
with screened ink fountain rollers such as the Speedmaster® XL
105, XL 145, and XL 162.
Benefits:
Distinctive quality inks. The quality of an ink can be
characterized by a large number of laboratory and print parameters.
These include e.g. fastness parameters such as lightfastness and
chemical resistance, and physical (tack, viscosity) and
colorimetric properties (Lab). Moreover, ink also has to satisfy a
whole array of additional print and postpress parameters such as
print quality, smoothness in solids and screens, high-gloss
effects, rub resistance, etc. Heidelberg® has put together a
practical portfolio of inks to
cover these special requirements.
Saphira Ink Excel. Saphira® Ink Excel is a series of
duct-fresh, extremely quick-drying inks made from sustainable raw
materials. It is ideally suited for use in both straight printing
and perfecting printing. Its advantages include outstanding print
sharpness, extremely fast finishing characteristics, and excellent
rub resistance. It is suitable for print work in line with process
standard ISO 12647/2. The ink also exhibits a high level of process
stability, which helps deliver consistent print runs while also
enabling maximum
cost-efficiency.
At a glance:
Perfect interplay for enhanced productivity.
Saphira® inking and dampening rollers have been specifically
developed for Heidelberg presses. They therefore ensure
consistently even transfer of the pre-dosed film of ink and
dampening solution onto the printing plate for optimum print
results, less waste, and maximum reliability in production - even
at high speeds.
Top quality and tested materials. Only certified materials
such as tested rubber compounds are used to make Saphira inking and
dampening rollers. In conjunction with a suitable Saphira wash-up
and dampening solution, this helps stop rollers swelling or
shrinking.
Cost-effective thanks to a long service life. Saphira inking
and dampening rollers boast impressive durability. And when they do
need to be changed, this can be done quickly and conveniently
without long downtimes. All inking and dampening rollers are
pre-assembled - including bearings and service parts - and "ready
to print".
Benefits:
Distinctive quality inks. The quality of an ink can be
characterized by a large number of laboratory and print parameters.
These include e.g. fastness parameters such as lightfastness and
chemical resistance, and physical (tack, viscosity) and
colorimetric properties (Lab). Moreover, ink also has to satisfy a
whole array of additional print and postpress parameters such as
print quality, smoothness in solids and screens, high-gloss
effects, rub resistance, etc. Heidelberg® has put together a
practical portfolio of inks to
cover these special requirements.
Saphira Ink Perfect Board. Saphira® Ink Perfect Board
is an intense, highly rub-resistant series of inks based on
renewable raw materials that exhibits rapid oxidative drying. It is
particularly suitable for perfecting printing on very fast-running
multicolor presses. Thanks to the use of new binding agent
components, it delivers outstanding ink-water stability along with
a vastly reduced misting tendency - particularly at high print
speeds. Their duct-fresh qualities ensure that Saphira Ink Perfect
Board delivers the perfect compromise between duct-fresh and
oxidative drying characteristics. Moreover, the inks are also
suitable for print work in line with ISO 12647-2.
At a glance:
Distinctive quality inks. The quality of an ink can be
characterized by a large number of laboratory and print parameters.
These include e.g. fastness parameters such as lightfastness and
chemical resistance, and physical (tack, viscosity) and
colorimetric properties (Lab). Moreover, ink also has to satisfy a
whole array of additional print and postpress parameters such as
print quality, smoothness in solids and screens, high-gloss
effects, rub resistance, etc. Heidelberg® has put together a
practical portfolio of inks to cover these special requirements.
Saphira Ink Universal Bio 100. Saphira® Ink Universal
Bio 100 is a series of duct-fresh, quick-drying inks made from
sustainable raw materials. It is particularly suitable for
perfecting printing on all multicolor presses. These inks also
ensure exceptional ink-water stability, even at high print speeds.
At a glance:
Our Saphira® Performance Kit Anicolor® has been specifi
cally designed to achieve the best printing results on the
Speedmaster® SM 52 with the
Anicolor inking unit according to standardized printing. It
includes:
The chance to shine with quality finishing. High-quality
surface finishing of print products is growing ever more popular.
It gives print shops the opportunity to expand their range of print
products and helps them create a lasting impression on the market.
Finishing with drip-off effects. Print varnish is applied in
the final printing unit to the areas that are to have a matt
appearance. Next, the coating unit is used to apply a conventional
full-area high-gloss coating that drips off the areas previously
given a matt coating. This maintains the matt effect of these areas
and gives the remaining areas a gloss surface. Conventional inks
are used for the process colors. The Performance Kit Drip-off
Solution from Heidelberg® provides a coating combination
comprising precisely coordinated components to generate the
required drip-off effect.
Areas of application for Saphira drip-off coating. The
Saphira® Performance Kit Drip-off Solution offers an
attractive gateway into inline finishing. The contrast between matt
and gloss areas can be used to produce unusual effects. This type
of finishing is ideal for commercial print shops looking to stand
out from the competition. Typical areas of application include
quality magazines and catalogs that are subject to high demands in
terms of register accuracy and the ability to deliver matt/gloss
effects that remain true to detail (fine text, lines, and screened
motifs).
Benefits of Saphira Performance Kit Drip-off Solution:
Perfect interaction. The Saphira® Performance Kit LPL
has been specially designed for double-sided inline coating in a
single pass on the Speedmaster® XL 75 LPL and Speedmaster XL
105 LPL, resulting in high-quality surface finishing and optimum
protection. The Performance Kit
contains perfectly coordinated consumables that are tailored
to the precise press requirements.
The components
Saphira Ink LPL
High pigment Saphira Inks LPL offer maximum color
brilliance and outstanding drying properties. Tests conducted at
Heidelberg® have shown how important good ink properties are
for double-sided inline coating applications.
Saphira Coating LPL
Saphira Coatings LPL have been specially developed for
double-sided coating in a single pass. They enable optimum press
performance and coating quality even at high speeds, delivering
greater cost-effectiveness and optimum matt, gloss, and protective
coatings.
Saphira Blanket
Saphira Blankets for inking and coating units offer
exceptional printing properties and optimum print results.
Saphira Fount
The FOGRA-certified dampening solution additive Saphira
Fount ensures optimum ink-water balance and smooth production.
Benefits of Saphira Performance Kits LPL:
The Saphira® Performance Kit Perfecting Coating Solution
ensures optimal results on the Speedmaster® SM 102 with
Perfecting Coating Solution. It includes:
Saphira® Special Cleaner for folding equipment thoroughly
cleans and revitalizes in one go folding rollers used on postpress
equipment such as the Heidelberg® Stahlfolder®, leaving
the rubber surface of the treated folding rollers smooth and
resilient. This significantly increases the lifetime of your
rollers without damaging their rubber coating.
Multiple applications. Besides folding rollers, Saphira
Special Cleaner for folding equipment can also be used:
Developed with the same precision and know-how as our stitching
heads, Saphira stitching wires have been optimized for use on your
Heidelberg equipment and will offer you the best possible stitching
results. We offer two types of stitching wires:
Saphira Stitching Wire Allround. These traditional,
German-produced stitching wires cover a wide range of applications
and are by far the most precise of their kind worldwide. They can
be used on most of our saddlestitching machines. The "Allround"
wires demonstrate excellent glide performance, low abrasion and
give the stitches a perfect, "clean" look.
Saphira Stitching Wire Extreme. Completing our offering, the
"Extreme" stitching wires (also "Made in Germany") are tougher,
more resistant and enable other types of applications such as:
Whatever your printing needs, Heidelberg® has the ideal
printing plate in itsSaphira® range. The Saphira Thermal Plate
Chemfree 101 - a negative offset aluminum plate - represents the
latest generation of eco-friendly printing plates with outstanding
prepress and press properties.
High sensitivity for more plates per hour. Due to an
enhanced coating, the plate has been made much more sensitive. This
also boosts throughput on the Suprasetter™ and other CtP
platesetters.
Higher contrast for easier control. A further benefit of the
new coating is its greater contrast. The print image can be seen
immediately after imaging and rinsing in the cleaning station. The
excellent contrast makes measured and visual checks of the imaged
plate simplicity itself.
Simple process with maximum stability. Process stability is
maximized thanks to the simple chemistry free rinsing process
carried out in the cleaning station by use of the appropriate
Saphira Clean-out Gum.
Benefits:
Efficient cleaning. With Saphira® Wash-up & Go,
Heidelberg® offers an innovative and cost-effective cleaning
system for your printing equipment. Based on a system of aluminum
tray and disposable liners, Saphira Wash-up & Go enables you to
clean your machines quickly and efficiently. You no longer need to
painstakingly scrub colors after each printing job: simply remove
and dispose of the used liner, then install a clean one within your
tray.
Cost-effective and environmentally-friendly. By reducing the
time needed to clean your machines, Saphira Wash-up & Go
enables you to reduce downtime and increase your productivity.
Because it eliminates the need to use chemical solvents, Saphira
Wash-up & Go also contributes to preserving the environment and
improves the quality of your working environment.
Measurable time-savings. Saphira Wash-up & Go ensures
significant benefits in terms of time-savings, even for single
color presses. The more units a machine has, the more profitable
the system proves to be. For instance: on five-color presses,
Saphira Wash-up & Go enables time-savings of up to 30 minutes.
Benefits:
The solution for stable plate manufacture. One outstanding
feature of the Saphira® Thermal Plate Neg. QN is its very wide
processing latitude. Even under the toughest processing conditions,
the plate lends stability to the entire plate manufacturing
process. Differences in temperature, pH value, activity, or
quantities of replenisher have little to no impact on the print
result. Imaging causes the light-sensitive layer to fuse. It bonds
with the aluminum substrate to ensure excellent stability
throughout the run. Non-imaged areas are simply washed out.
Perfect print results. The flat substrate technology and
excellent edge definition of the Saphira Thermal Plate Neg. QN
minimize print fluctuations throughout the run and also reduce
waste.
The gateway to eco-friendly plate manufacture. The Saphira
Thermal Plate Neg. QN does not require any aggressive developer.
The Saphira Thermal Plate Solution QN is only required to wash out
the non-imaged layer. Low replenisher consumption and a
long-lasting wash-out solution also reduce the quantities of
processing chemicals required.
Benefits:
The all-in-one solution. The goal in developing the Saphira
Thermal Plate Pos. IQ printing plate was to achieve optimum quality
for standard applications in the print process. The thermally
sensitive plate delivers excellent resolution and ensures
consistent quality in runs of up to 250,0001 sheets without any
post-baking - for the best price/performance ratio for all standard
requirements.
Greater productivity for commercial and magazine printing.
The Saphira Thermal Plate Pos. IQ will impress customers with its
fast and reliable plate production. Its high sensitivity makes it
possible to image printing plates on most platesetters at top
speed. The wide processing range ensures stability and, therefore,
consistent results in prepress.
A real asset - from prepress to press. The printing plate
achieves high-quality results in the pressroom. Its exceptional
edge definition enables consistent results. Thanks to the optimized
ink/water balance, press makeready times can be cut to a minimum.
At the same time, there is less startup waste, which also saves
time and money.
Advantages:
The premium solution for greater productivity. The number
one choice for commercial and magazine printing - innovative
technology enables the thermally sensitive Saphira Thermal Plate
Pos. PX to meet the most exacting demands in the printing process
for runs of up to 500,000* impressions, without any post-baking. It
incorporates a patented coating technology which provides maximum
print reproducibility and dot stability. The range of printing
chemicals such as dampening and washup solutions which can be used
has also been extended.
Impressive results - from prepress to press. The high
resolution of the Saphira Thermal Plate Pos. PX delivers details
with an extraordinary level of precision and ensures optimum print
results even for long runs. Its high sensitivity accelerates
imaging and development and reduces plate production time.
A real winner - for the environment too. The Saphira Thermal
Plate Pos. PX is ideal for alcohol-reduced printing and using
alcohol substitutes to cut VOC emissions. The Saphira Developer
Thermal Plate PX also requires less replenisher consumption and
bath life is extended. Therefore developer waste is reduced thereby
protecting the environment.
Benefits: